​Foam moulding takes flat foam or neoprene and gives it a permanent three-dimensional shape using heat and a shaped tool.

The reason to mould rather than cut is that a moulded part follows the contour it needs to sit against — a knee guard or scrum cap that's been moulded to body shape works; the same material cut flat doesn't. We mould as a contract service on your specification, with no standard moulds held — every job is developed to fit.